Quality and energy-efficient construction are hot topics for today’s consumers - just watch any of the construction-oriented reality shows that dominate cable TV.
The increased interest in these shows has exposed consumers to a variety of design ideas and products. You can also find volumes of information about products and construction science online. The instant access to information has opened the door to a variety of new options.
Unfortunately, many times consumers’ lack of construction knowledge has created significant confusion about the appropriateness and application of these products.
At Mike Blake Custom Homes, we have tried to remove some of the confusion about home products, construction science, and energy efficiency by writing blogs and recording short videos about a variety of construction processes, energy efficiency, and design finishes.
Not long ago, very little thought was given to energy-efficient construction. But families today face problems that weren’t even issues when conventional insulation was developed: rising energy costs, unwanted noise, allergies, asthma, and mold.
The problem is that too many builders are taking a single approach instead of a hybrid approach to insulation. Hybrid insulation systems combine two or more insulation products, utilizing the product's best attributes to provide a cost-effective airtight seal around the home.
It's not really that different from how we dress for cold weather. We all know a layered approach is more effective and comfortable than a single bulky layer. Today’s hybrid insulation system strategy should work in concert with sustainable high air, thermal, and moisture resistance.
In response, Mike Blake Custom Homes has created a program called Engineered Energy Efficiency (EEE). This program incorporates hybrid construction science to generate a more cost-effective, energy-efficient build than a traditional home.
The end result is that we are the ONLY 100% Energy Star Builder in East Texas. This means a 15% to 40% utility cost saving over traditional home construction!
Keep reading to find the specific ways we innovate our building process.
The greatest threat to occupant comfort and health is air leakage. It has been documented that enough air escapes from a typical house every day to fill two Goodyear blimps.
What is meant by air leakage? The high air permeability of conventional fiber insulation, regardless of R-value, allows air to easily pass through walls where the gaps and seams exist. The temperature difference between the inside and outside of the home creates convection air currents within the wall cavities. Air infiltration and convection currents in the walls and ceiling are what reduce the thermal performance of traditional insulation.
In addition to higher energy costs, this can lead to the transfer of airborne pollutants and pollens into your home. When warm outside air meets cool air-conditioned inside air, or when heated inside air meets cold outside air, condensation, moisture build-up, and a host of other problems, such as the growth of mold or mildew within the building cavity can occur.
Uncontrolled air leakage has proven to create the greatest energy loss in almost any home. The U.S. Department of Energy (DOE) reports that up to 40% of the energy cost of heating and cooling a home is wasted by uncontrolled air leakage.
In addition, uncontrolled air leakage contributes to premature building deterioration, spelling, ice damming, poor indoor air quality (IAQ), and mold growth. Most homeowners notice the problem through accompanying comfort issues such as chilly drafts, cold floors, or excessively dry or damp conditions.
Building science experts agree that an effective air barrier system is the best way to substantially reduce both air leakage and the passage of moisture through the building envelope.
With this in mind, the first goal of the EEE program approach is to build an airtight building envelope system that simultaneously improves thermal resistance. The major components include;
WEATHERMATE™ SILL SEAL Foam Gasket is a flexible polyethylene foam gasket strip that can help reduce air infiltration between a concrete foundation and sill plate, around windows and doors – and even between floors.
The closed-cell polyethylene foam compresses to seal gaps in irregular surfaces, helping reduce air infiltration for a tighter building envelope and enhanced energy savings. It provides excellent and enduring resistance to water and water vapor.
The Huber Zip System wall sheathing is a superior sheathing system. The sheathing achieves a multitude of construction objectives. First, the sheathing is a built-in water-resistive barrier that keeps bulk water out during and after construction.
Once the panels are installed and the seams taped the Zip System creates a code-recognized structural panel, water-resistive barrier, and air barrier all in one. In my opinion, this is much more efficient and effective than OSB and house wrap.
In addition, the ZIP System panels are marked with a pre-printed fastening guide for ease of installation. And just as important, the ZIP System wall panels are backed by a 30-year limited warranty.
Another component in creating a high-performing, air-tight building envelope is the prevention of airflow through openings in the wall cavity, base plate, and top plate of the frame. I spent many hot summers at my grandmother’s house, and I can remember plugging in a radio and feeling the hot air coming into the home around the electrical outlets.
In those days, air would pass between wall cavities through the holes drilled for electrical and plumbing runs. Mike Blake Custom Homes seals each electrical wire and plumbing line that passes through a stud and top plate with expansive foam.
MBCH also uses pressurized high expansive foam to fill any voids between exterior doorjams and the frame as well as around windows. This process is just an additional measure used to ensure there is no transmission of air flow between wall cavities.
Optima Insulation, working in concert with the ZIP System is BIBS (Blown-In-Blacket-System) featuring OPTIMA from CertainTeed. With BIBS, the OPTIMA is blown in behind special OTIMA fabric. Both products are specially designed for closed cavity application.
OPTIMA provides more thermal resistance (R-15) than open-cell foam (R-13) and does so more cost-effectively. Another outstanding benefit of Optima is its custom-fit seamless thermal blanket. Even small gaps and voids can be filled with OPTIMA.
Another benefit is its sound-deadening quality. OPTIMA significantly reduces unwanted sounds and is ideal for offices and media rooms. Lastly, OPTIMA won’t settle or separate. That means the insulation will maintain its thermal efficiency for the life of your home.
With almost zero air permeability, the insulating air barrier systems increase building energy efficiency, durability, occupant comfort, health, and safety.
The second goal of our EEE building system is to improve thermal resistance through the roof, attic, and windows. One objective of thermal resistance is to reduce the build-up of heat in the attic. Excessive heat in the attic reduces the effectiveness of the attic insulation and if applicable the HVAC ducts. The major components include:
Radiant barrier decking consists of a thin, highly polished, Kraft paper-backed layer of aluminum foil laminated onto oriented strand board (OSB). Although an excellent conductor of heat energy, aluminum has very low emissivity.
While the sun’s heat travels through unprotected OSB or plywood sheathings, the foil at the bottom of the radiant panel intercepts as much as 97% of this radiation. As a result, attic temperatures are up to 40 degrees cooler, according to independent studies. This can lower the load on the HVAC. Radiant barriers are very cost-effective and can cut energy usage by up to 20%.
Roof pitches have gotten steeper and attic space larger. Unfortunately, as attics got larger, the process of removing the build-up of heat did not improve. The buildup of heat in the attic can damage personal items stored in the attic, cause shingles to blister, and put a strain on HVAC equipment.
Heat is removed from the attic through convection. As the attic heats, the air rises and exits out of the ridge vents. As it exits, cooler fresh air is pulled into the attic through the soffit vents. In the past, there were not enough soffit vents or ridge vents to sufficiently remove heat from the attic which led to heat building to tremendous temperatures.
Today, companies like LP have developed a continuous soffit system that allows for more free airflow into the attic. Although most believe that the static air vents at the roof ridge are adequate, I prefer to use power vents to ensure the process works properly.
LP® SmartSide® Trim & Siding products offer multiple advantages over fiber cement. Unlike SmartSide, fiber cement products require special safety training, special gear to protect against airborne silica, and specific cutting tools.
LP SmartSide products are far less likely to break or crack than fiber cement. LP SmartSide products are significantly lighter than fiber cement siding, which means quicker, easier installation.
LP SmartSide products work and cut just like traditional wood, taking nails and screws with ease. They’re factory pre-primed to take paint, delivering optimal adhesion and consistent application. LP SmartSide products also deliver the beautiful, authentic look of real wood for unbeatable curb appeal.
And our proprietary SmartGuard® manufacturing process helps protect against termite damage and fungal decay. Speaking of protection, our 5/50-Year Limited Warranty provides a 5-year,100% labor and replacement feature and a 5/50-Year Prorated Limited Warranty on the product. Watch the LP Smart Siding VS Fiber Cement Video.
Solar-powered vents and adequately sized solar power vents are the most cost-effective and energy-efficient means to properly vent an attic.
Its built-in thermostat turns on when the temperature in the attic reaches a predetermined point. And in Texas with our long summer and warm days, solar power eliminates related utility costs.
Today’s solar-powered attic vents are tested to withstand the impact of hail and foreign objects. The brushless motor requires no maintenance, unlike traditional motors.
When you look outside on a sunny day, you’re seeing the visible part of the light spectrum. But only 38% of the solar energy that reaches the surface of the earth is visible. The rest of the light that lands in your yard is invisible. 59% is infrared and 3% is ultraviolet (UV rays).
Even though they’re invisible, infrared and UV rays do affect the interior of your home. Infrared rays can pass in through glass windows, which increases your home’s heat load in the winter and cooling load in the summer. As for UV light, the same rays that burn your skin can enter through glazing to fade and degrade your fabrics and furnishings.
Low-remittance (Low-E) coatings use microscopically thin, virtually invisible, metal or metallic oxide layers deposited on a window or skylight-glazing surface primarily to reduce the U-factor by suppressing radiant heat flow.
The principal mechanism of heat transfer in multilayer glazing is thermal radiation from a warm pane of glass to a cooler pane. Coating a glass surface with a low-emittance material and facing that coating into the gap between the glass layers blocks a significant amount of this radiant heat transfer, thus lowering the total heat flow through the window.
Designed for use in hot climates, windows with these coatings admit up to 40% less solar heat than ones with clear glass panes. As a result, less heat enters through the glass, so the house is easier to cool.
The U.S. Department of Energy (DOE) breaks the country into 3 zones. To meet the standards, windows used in areas like Florida and Southern Texas must have a SHGC rating of .40 or lower and a U-factor of .75 or lower. Mike Blake Custom Homes's EEE program meets or exceeds these standards.
The final system that forms the EEE program is the heating and air conditioning system which includes;
The HVAC system components are a very important aspect of overall energy efficiency. The air handler pulls the old-conditioned air in your home across an evaporator coil in the attic. When the air passes across the evaporator coil the moisture in the air condenses and is pulled out of the air.
When the moisture is removed, the air becomes cooled and exits the air handler back to the home through the ducting system. Moisture removal is the most important principle in the function of air-conditioning.
A properly sized air conditioning system maintains a delicate balance between moisture removal and airflow back into the home. A system that is undersized will run longer than needed in order to extract the correct amount of moisture, while an oversized unit will propel cool air too fast into the home not allowing enough moisture to be taken out of the air.
This will result in a cool but clammy feeling at home and can promote mold and bacteria growth.
Cooling unit efficiency is expressed as a Seasonal Energy Efficiency Rating or SEER. The higher the SEER rating, the more efficient the system. A higher SEER rating means that the unit is able to extract more BTUs from the home while using a smaller amount of electricity to complete the task.
The less electricity used, the greater the energy savings. Many times, consumers are led to believe they must have high SEER-rated equipment. Although SEER is important, it has been my experience that if the other permanent components are addressed, there is less need for high rated SEER system.
Again, if we take a layered approach to energy-efficient construction, no one component needs to be overdone, especially mechanical components that will wear out eventually.
It is estimated that up to 10% of heating and cooling efficiency is lost due to air loss through the system. To prevent air loss and ensure an energy-efficient closed-loop system all ducts are sealed (gray material) to the exchange.
The corners of the exchange and ducts are also taped with silver insulation tape to further prevent air loss. Typically the ducts are suspended from the roof rafters to provide straighter more direct runs, reduce the risk of crushing the ducts, and provide ease of inspection.
Thermostats control the entire HVAC system. The thermostat recognizes when the temperature in the home has reached the set temperature and activates the system. Digital setback thermostats allow the convenience of setting the system to activate in accordance with four preset temperature models.
The Honeywell thermostat that Mike Blake Homes utilizes recognizes the temperature in your home and changes its time of activation each day in order to reach the desired temperature by the preset time.
It is estimated that the Honeywell setback thermostat can save up to 33% of your heating and cooling bill, as compared to a standard manual thermostat, assuming that all features are properly used.
Better construction and the Mike Blake Homes EEE program create added benefits of better air quality and sound control. Improving indoor air quality is a goal of many new home buyers, especially for those suffering from allergies, asthma, or other respiratory problems.
Mike Blake Homes EEE program provides an extremely air-tight building envelope by eliminating random air leakage, the penetration of dust, allergens, and pollutants can be significantly reduced. It allows you to develop a controlled indoor environment so we can design your heating and cooling equipment to maximize air quality.
Fresher air should ensure a better night’s sleep, and you won’t have to open your windows to achieve it. Humidity can be better controlled so you can eliminate the health concerns about mold and mildew.
The Mike Blake Homes EEE program is a smart, effective way to insulate walls to absorb sound waves at varying frequencies, making it possible to design cost-effective walls and ceilings with a Sound Transmission Class (STC rating) of 50 or more.
With an STC rating of 50, noises from outside are not easily heard. A fairly quiet room has between 30-50dB of background noise. A home theater boasts up to 100dB, which means your walls need an STC rating of 50 or more to give the rest of your home a little peace and quiet.
A 100dB theater system would produce an overwhelming 70dB of sound in a typical wood stud construction room. But a wall built using the EEE wall system under the same conditions would produce a noise level of just 50dB. That’s 75% quieter.
The obvious and immediate impact to a home constructed using the Pinnacle Homes EEE program is lower utility costs. In fact, all of our homes meet the Energy Star standards for new construction.
Energy Star is a government-backed program that helps us all save money and protect our environment with energy-efficient products and practices. Mike Blake Homes is the only 100% Energy Star Certified custom home builder in East Texas.
As you have read, the EEE program goes beyond energy efficiency. It’s about providing energy-efficient, healthier, quieter, and overall more comfort which makes the EEE program the choice for performance and comfort-minded buyers.
End your search for custom homes in Mt. Pleasant, Winnsboro, Quitman, Mineola, Canton, Mount Vernon, Sulphur Springs, Emory, Yantis, and Mineola with Mike Blake Homes. Contact us today for FREE home estimation.